Appendix I
Syllabus for the operating and supervisory staff engaged in the operating
and maintenance of the Thermal Power Stations
GENERAL COURSE FOR ELECTRICAL AND MECHANICAL
| Item No | Particulars | Number of hours |
|---|---|---|
| I. | Concept of modern thermal station:
Central Station and utility systems, base load and peaking stations, concept of unit system, typical thermal cycles, parameters, heat rates, fuel rates, steam rates, typical heat balance of boiler, turbine and generator. |
4 |
| II. | Choice of location of large thermal station: Site availability water requirements, fuel, load centres, transport facilities, air pollution, topography, choice of size of generating units.
|
3 |
| III. | Plant layout in large central station including machine | 3 |
| IV. | Constructional details of large pulverised fuel boilers and auxillaries:
(i) Water and steam drums, heaters and tubes. (ii} Types of furnace and firing arrangement, burner details. (iii) Economisers, primary, secondary , superheaters, reheaters (iv) Forced draught, Induced draught, primary Air exhaustor (v) Types of coal mills, (ball/recess, balltube, bowl roller) (vi) Air preheaters, Lunstorm, tubes, steam. (vii) Dust extraction plant electrostatic, mechanical. (viii) Soot blowers : steam/ compressed air operated. (ix) Station compressed air system-reciprocating and rotary (x) Oil handling and firing equipment. (xi) Boiler mountings, gauge glasses, safety valves, stop (xii) Refractories and laggings as used in modern power |
16 |
| V. | Turbine and auxiliaries, constructional details:
(i) Principle of operation, heat conversion cycles, types of (ii) Casing steam chests, wheel blading, nozzels, diaphragms, (iii) Condenser and vacuum extraction plant, ejectors. (iv) Lubrication system, pumps, coolers, filters, shaft turbine (v) Feed water booster and extraction and cooling water (vi) Low pressure and high pressure feed water heaters, deaerators and evaporators. (vii) High and low power by-pass systems (viii) Oil purification unit.
|
9 |
| VI. | Alternators and excitation systems:
(i) Constructional details of alternators, methods of cooling (ii) Main and pilot excitors voltage regulators, types and characteristic, amplifier and magnetic amplifier. (iii) Methods of grounding.
|
6 |
| VII. | Coal handling plant:
Tippler, hoppers, vibratory feeders and conveyors" crushers, magnetic separators and pulleys |
6 |
| VIII. | Ash and slag handling plant: Electrostatic precipitators, Methods of conveying pneumatic, vacumatic, hydraulic, bucket | 2 |
| IX . | Water sources, treatment:
Raw water pumping station, domestic, circulating and boiler makeup water treatment, River salinity, local water conditions, their variations in different seasons and effects on power station operations. |
7 |
| X. | (i) Fuels:
Solid, liquid and gaseous fuel analysis. |
6 |
| XI. | Basic flow diagrams in power station practice:
(i) Coal and fuel oil cycle. |
8 |
| XlI. | Direct and closed cooling circuits, cooling towers types and characteristics | 2 |
| XllI. | D.C. and A.C. power supply for auxiliaries arrangements of units and station boards, station lighting and automatic changeover | 4 |
| XIV. | Transformers:
Main transformers, interconnecting transformer, station/unit transformers, voltage grounding transformers, types of connections paralleling top-changer gear. |
5 |
| XV. | Outdoor switchyard single line diagrams busbars circuit breakers, isolators, current transformers, potential transformers lightning arrestors, grounding. |
5 |
| XVI. | Indoor and outdoor switch-gear :
Types bulk oil, minimum oil, air blast, air break constructional details. |
3 |
| XVII. | Instrumentation and measurements:
Constructional details of measuring instruments for pressure, flow, temperature, level, draught, vibration, eccentricity, conductivity, pH Value, differential expansion, oxygen analyser, current, power, reactive power, frequency, energy, winding temperature. Auto-controllers, hydrogen purity meter, Axial shift indicator and recorder, flue gas analysers, Megger-its use for primary detection of faults. |
16 |
| XVIII. | Operation, control and supervision
(i) General boiler start-up procedure (ii) Operation of boilers under different loading conditions, (iii) Banking and preservation of boilers. (iv) Demonstration wherever possible through simulators of (v) Handling of boiler under emergency conditions, (such as (vi) General start-up procedure for high pressure multi- (vii) Handling of turbine, generator and auxiliary plant under feed water heater high levels, excessive vibration, water or oil (viii) Alternator-synchronising, loading, parallel operations, |
15 |
| XIX. | Controls and Protection-Sequential operation and interlocks :
(i) Boiler and auxiliaries 2 |
|
| (ii) Turbines and auxiliaries | ||
| (iii) Combustion control-pressure, fuel, air and feed heating 2 | 2 | |
| (iv) Analysis of feed and Boiler water, fuel gas at station | 4 | |
| v) Feed water and feed heating cycle controls | 2 | |
| (vi) Turbine governing, speed setting, speed drop setting and | 3 | |
| (vii) Generator protection, under-voltage, over-voltage, | 4 | |
| (viii) Importance of sequential inter-locks | 2 | |
| (ix) Transformer protection differential, overload, earth faults, high temperature, buchholz with types of the relays used. , |
4 | |
| (x) Types of motors and variable speed drive and speed 4 | 4 | |
| (xi) Various types of pumps and their starting and control
(xii) Stream temperature control (xiii) Furnace purging |
3 | |
| XX. | Fire-fighting and multifier type protection. | 3 |
| XXI. | General safety precautions, treatment of electrical or acid alkali burn, permit to work, first-aid. | 3 |
| XXII. | Indian Boiler Rules, Factory Act, Indian Electricity Act, 1910, Electricity (Supply) Act, 1948, Indian Electricity Rules, 1956, and other statutory regulation concerning Power Stations (General outline) | 4 |
| XXIII | General plant maintenance procedure, PERT /CPM Methods, Power Station records and calculation of efficiency. | |
| XXIV | Various types of valves, traps, their constructional details and application | 2 |
| XXV. | Cranes, hoists, characteristics and controls | 3 |
| XXVI | Personnel management, duties and responsibilities, Labour Laws and Labour Welfare. |
6 |
| XXVII. | Broad principles of material management and inventory control. | 4 |
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